Groundbreaking mobile hydraulic bolting process control with automatic documentation and data recording
EcoPUMP with Eco2TOUCH control
Mobile, process-reliable, automated bolting, assessment, documentation and statistics for all safety-relevant bolted joints from 60 Nm to 65,000 Nm – made by HYTORC.
The Eco2TOUCH control was developed to meet the requirements of the new industrial standard 4.0 and is the consequent advancement of our successful Smart-
PUMP. All process parameters to comply with, among others, the requirements of VDI/VDE 2862 sheet 2: “Minimum requirements for application
of fastening systems and tools” have been integrated into the system.
The hydraulic system is based on the standard EcoPUMP / 230 Volt / 400 Volt (50 + 60 Hz). The EcoPUMP is an outstandingly reliable and powerful hydraulic power
pack that has been tried and tested for several years already. The corresponding electronic control unit is the Eco2TOUCH control, which is cutting-edge processor technology. It is positioned on the EcoPUMP and is controlled via a touch display. Existing EcoPUMPs can be easily upgraded with the Eco2TOUCH control. This unique control allows safe tightening of any bolt to the maximum with intuitive and simple touch operation.
Without the need to enter any complicated tightening parameters or the like, the hydraulic power pack is simply controlled via the touch display with icons, just like
on a smartphone. The parameters are set independently from any external operating systems and without using a laptop or PC.
DGA: Torque-controlled tightening
DGD: Torque-controlled/angle-monitored tightening
DGS: Torque-controlled/yield point-monitored tightening
DDW: Torque-angle-controlled tightening
DDW*: Torque-angle for detecting how much torque is required for further rotation of an already firmly fastened bolted joint. This is an approved
measuring method in accordance with VDI/VDE 2645 sheet 3 (process capability test)
SGA: Yield point-controlled tightening
SGD: Yield point-controlled/angle-monitored tightening
interface 0..10V / 0...20mA / 4...20mA
SPSK: Bolting process statistics: Statistic assessment of the measured process parameters. Can also be used as measuring
equipment for process capability tests
HYTORC is the leading brand from the U.S.A. for work-safe, process-reliable and plant-friendly mobile tightening technology in the high-torque range from 30Nm to almost 190,000Nm.
Since 1985, Barbarino & Kilp GmbH has been an independent HYTORC sales, service and support partner in the German-speaking countries* and Turkey. The federal state of North Rhine-Westphalia is looked after by our esteemed colleagues from HYTORC-Seis GmbH.
As part of the 9th DVS Conference on Underwater Technology from September 12 to 13, 2023, HYTORC will hold an English-language lecture no. 7884 on the topic of underwater bolting-joints on Wednesday, September 13, 2023 from 3:30 p.m. to 4:00 p.m.
„Research project confirms superiority of hydraulic yield point controlled tightening Safe and cost-efficient fasting under water“
The HYTORC product portfolio includes:
1).
hand-held quasi-static hydraulic standard square-drive and interchangeable Ratchet-Link torque wrenches from 60 Nm to 188,700 Nm
2).
mobile digital process-reliable automated hydraulic tightening from M16 to M120 with evaluation, documentation and statistics. Tightening and analysis methods with Smarttorc's Eco2TOUCH hydraulic process and process pump.
- torque-controlled tightening (DGA)
- torque-controlled-angle-monitored tightening (DGD)
- torque-controlled-yield point monitored tightening (DGS)
- torque-angle-controlled tightening (DDW)
- Yield Point-controlled tightening (SGA)
- Yield point-controlled angle-monitored tightening (SGD)
3).
hand-held dynamic batterie and pneumatic torque wrenches from 30Nm to 11,200Nm
mobile digital cordless torque wrenches 18V or 36V
- torque-controlled tightening (DGA)
- torque-controlled-angle-monitored tightening (DGD)
- torque-angle-controlled tightening (DDW)
Smart planning and management of tightening processes with real-time data transmission via Bluetooth.
4).
As a "treat" for all HYTORC torque wrenches - reliable, plant- and tool-friendly bolting without reaction arms without back-up-wrenches
a). One-piece zWasher: means bolting without reaction arm
b). One-piece backUp washer: means bolting without back-up-wrench
c). one-piece jWasher: means bolting without reaction arm as well as securing bolted joints that are exposed to extreme vibrations or dynamic loads
5).
The Academy of bolted-joints (AdSV) is a brand of Barbarino & Kilp GmbH.
AdSV is a certified and independent training service provider for further training and qualification programs in bolting-technology.
The focus is on training in accordance with VDI/VDE-MT 2637, DIN EN 1591-4 as well as the safe use of tightening technology in accordance with DGUV, TRBS, ArbSchG.
All AdSV speakers meet the trainer specifications according to VDI/VDE-MT 2637 Part 2.
www.hytorc.de
www.hytorc.com
www.akademie-sv.de
Plan your visit to the trade fair!
