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Products and innovations

EnDOtec SAFE-HARD 600 - Chrome and Nickel free solid cored wire

EnDOtec SAFE-HARD 600 - Chrome and Nickel free solid cored wire
Innovation

Worldwide, eleven million workers are estimated to have a job tittle as welder, and around 110 million additional workers probably incur welding-related exposures. Extraction and filtration are mandatory. Additionally, the absence of Chrome and Nickel in safe-hard contributes actively and exceptionally to increase the safety of both the welder and other workers in the area.

Cost effective for all industries
Medium alloy steel with high C-content, with very fine carbides in small grain size matrix. The deposit offers excellent resistance to wear caused by the right balance of impact and abrasion. The product reaches 600Hb hardness after welding and shows improved performance compared to traditional 600Hb nine per cent Chrome alloys.

Features and customer benefits

• Low heat input peripherical arc characteristics

• Improved service life of torch contact tips

• Lower risk of lack of fusion defects

• Virtually zero moisture pick-up on wire in humid conditions

• Minimal solid residues accumulation in lining/torch

• Cleanest wire surface condition for perfect feeding

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Castolin Eutectic GmbH in the MEDIA CENTER

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Photographer: Castolin Eutectic
EnDOtec® DO*6070N is unique, with no equivalent on the market. It is a premium abrasion-resistant wire with the highest hardness retention at high temperatures. It is meant for semi-automatic and robotic welding applications. With unique chemistry and unbeatable performance, it helps you achieve the longest service life for minimal maintenance cost.
Author: Castolin Eutectic
EnDOtec DO*611X - Neue Formel zur Reduzierung der Gefahr einer Karbidauflösung Eine Kombination neuer Karbide und einer neuen chemischen Matrix bietet höhere Resilienz der aufzulösenden Karbide und Rekristallisation in der Ni-Matrix. Diese Premium-Legierung erlaubt höhere Amperezahlen, schnellere Abscheidungsraten und reduziert infolgedessen die Schweißzeiten in erheblichem Maße, ohne die Eigenschaften des Schweißguts zu schädigen. Dank der Ni-Matrix kann die Legierung in heißen und/oder korrosiven Umgebungen verwendet werden und die harte Schweiß-Mikrostruktur ist rissbeständig.
Author: Castolin Eutectic
Inspired by safety, engineered for performance • Fullfilment of the most exigent European Exposure Occupational Limits (EOL) • Reduced fumes emission with remarkable Zero risk of CrVI presence • Improved wear performance against abrasion / impact combination • Wide range of applications and use based on advanced chemistry • Regular bead profile, spatter free, smooth & clean surface deposit Cut your welding and maintenance costs Safe-Hard 600 as part of EnDOtec SCW Range Features & Customer Benefits • Low heat input peripherical arc characteristics • Improved service life of torch contact tips • Lower risk of lack of fusion defects • Virtually zero moisture pick-up on wire in humid conditions • Minimal solid residues accumulation in lining/ torch • Cleanest wire surface condition for perfect feeding
Author: Castolin Eutectic
Product range

EnDOtec® DO*611 X - Macrocrystaline Tungsten Carbides

EnDOtec® DO*611 X - Macrocrystaline Tungsten Carbides

New formulation to reduce the risk of carbide dissolution

The combination of new carbides and new chemistry matrix generates a higher resilience of carbides to be dissolved and recrystallize in the Ni matrix. This Premium alloy enables higher amperages, faster deposition rates and as a consquence it reduces notably welding time without damaging the properties of the weld deposit.

Keeping the carbides un- dissolved increases the abrasion wear resistance and reduces the brittleness of the matrix with the consequent increase of impact and cracking resistance.

Features & Benefits

Specially formulated to keep a tougher matrix reinforced with better performance tungsten carbides.
Weldability in all positions, including vertical down.
The Ni matrix enables the alloy to be used in hot and/or corrosive environments.
The tough weld microstructure is crack resistant.
Double abrasion resistance compared to the the traditional composite Ni-WC wires available in the market.

Applications


Specifically developed for repair welding of parts, submited to high abrasion and moderate impact in hot and/or corrosive environments.
Some examples of applications:
◼ Earthmoving: Dozer end-bit
◼ Dredging: Bucket lips
◼ Mining: Pipe bends
◼ Cement: Bag packers screws
◼ Wood panels: Fans, glue blender
◼ Oil and gas: Stabilizers sleeves
◼ Steel: Sinter fans, descaler
◼ Waste to Energy: Burner, grate bar teeth
◼ Petrochemical: Mixers
◼ Pulp and Paper: Press screws

The highest resistance against abrasion, impact and corrosion


• Macrocystaline Tungsten Carbides (MTC) in an improved nickel matrix
• Reduced risk of carbide dissolution, best deposit properties at high amperage
• Maximun welding speed for exceptional cost reduction. Automatic / robot applications
• Chrome free alloy – zero emissions of CrVI
• Unbeatable weldability

Buy our products on E-shop: https://www.castolin-webshop.de/?mtm_campaign=schweissen-schneiden-tradeshow-website&mtm_source=affiliate&mtm_medium=online-forum

Product range

EnDOtec® DO*6070N - Premium Durability

EnDOtec® DO*6070N - Premium Durability

Highest abrasion and erosion resistance under high temperature conditions

EnDOtec® DO*6070 N is a flux-cored gas-shielded flux-cored wire that produces a dispersion-hardened alloy cladding. The wire is ideal for both maintenance and repair applications, as well as production applications requiring welds of the highest reliability, efficiency and productivity.

Features and Benefits

  • Exceptional abrasion resistance
  • Extremely hard matrix
  • Fine grain metallurgical structure
  • Weldability over a wide range of positioning.
  • Contains superhard complex carbides.
  • Versatile application in a wide range of parameters.
  • Faster metal transfer rate resulting in lower labor costs.

Applications

  • Cast iron and steel: hardening of sintering crushers
  • Cement: Fuller plates
  • Ceramics: Furnace discharge ramp, screw feeders
  • Power: End ramp blowing nozzles
  • Wood panels: pressure screw, fan blades
  • Agriculture: impellers, fan blades

Slag-free cladding alloy has a high concentration of hard constituents that create extremely wear-resistant coatings. The alloy produces a weld deposit with a fine grain metallurgical microstructure that provides excellent abrasion resistance against both fine and coarse mineral abrasion particles and maintains its properties up to very high temperatures (58 HRC at 600ºC; 42 HRC at 800ºC).

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Product range

UpTIG 220 AC/DC - UpTIG 300 AC/DC

UpTIG 220 AC/DC - UpTIG 300 AC/DC

UpTIG 220 AC/DC and 300 AC/DC are inverter-type TIG and MMA welding power sources, offering high quality and outstanding arc stability. UpTIG 220 AC/DC is powered by a 230V single-phase supply, while for UpTIG 300 AC/DC 400V three-phase supply is preferred. In TIG AC, aluminium alloys can be welded with high quality and precision.

UpTIG 220 and 300 AC/DC are equally easy to use at the workshop and on site. Manufacturing, assembly, repair, maintenance, and piping operations can be conducted, amongst others. For the industry, the food sector, etc., these machines are ideal to be operated with a generator set (with voltage stabilised).

Description:

  • Easy to use through a simple user-friendly interface. The central display provides easy and quick access to all functions available. The unit can be controlled using a rotating control. All parameters for professional TIG welding are available: 2 and 4 times mode, pre-gas, post-gas, downslope time, ramp up / ramp down time...
  • High-precision QUICK SPOT tack-welding function, by making contact with the electrode to the tack position on the part, and then lifting it to generate arc and tack-welding.
  • The QUICK START function provides safe and quick ignition in any situation.
  • Integrated pulsed current (up to 2500Hz) function to improve molten pool control, in particular in the field of thin sheet-metal. The SYNERGIC PULSE function always provides balanced pulse, by simply adjusting the average welding current; all the other parameters are automatically regulated by the generator.
  • Other special functions available allow adapting to difficult conditions or facilitate welding work: MULTITACK, DYNAMIC ARC, EXTRA FUSION...
  • 50 jobs can be stored allowing optimised adjustments to be registered for future use in recurring applications. A USB port is available on the front panel allowing importing or exporting jobs to other power sources (of the same type).
  • PFC Technology and VRD function (for welding safety).

https://www.castolin.com/mc-fr-CH/product/uptig-220-acdc-et-uptig-300-acdc

Product range

Modular Oscillating System 2.0 - PERFECT FOR SIMPLE AUTOMATION

Modular Oscillating System 2.0 - PERFECT FOR SIMPLE AUTOMATION

The Modular Oscillating System is the perfect solution for simple welding processes. Axis length can vary from 150 to 1500mm in the standard range, but for special requests we are able to provide longer axis too. The whole system can be freely modified starting from the basic single axis to more complex 5-axis system. The vertical axis is equipped with AVC mode, which allows to automatically adjust arc length even during welding uneven surfaces.

Due to the user-friendly software, oscillation movement programing is extremely easy and intuitive. Additionally, the remote touchscreen allows quick axis positioning and constant access to all features. The whole system is based on linear bearings and servo drives, which provides exceptional stability. Although the system is designed to work with our GAP 3511 DC Synergic, it can equally work independently (for instance with SF Lance).

Description

  • Perfect for simple automation
  • Modular construction
  • Easy to operate and program
  • AVC mode for vertical axis
  • Remote touchscreen

https://www.castolin.com/product/modular-oscillating-system-20

Product range

EuTronic® GAP 3511 DC Synergic - FOR JOINING, COATING AND BRAZING

EuTronic® GAP 3511 DC Synergic - FOR JOINING, COATING AND BRAZING

The Eutronic® GAP 3511 DC Synergic is ideal for welding applications that require precision and high deposit quality. The welding unit is available with various features. A user friendly 8,4“ touch screen control panel with a user-friendly interface allows the operator a simplified and even faster preselection of the welding parameters with welder gloves.

The EuTronic® GAP 3511 DC Synergic has been designed for integrations in automated process and manual operation. Newly added functions like synergic mode or impulse welding allows for even more precise control of the welding process. All the settings are displayed on the touch screen and up to 1000 memory locations are available for saving the welding parameters.

The extremely powerful inverter delivers 10 ÷ 350A which is sufficient for almost all powder applications. Various optional features are available for the EuTronic® GAP 3511 DC Synergic such as fully electonic gas control, second motor control card to operate a second powder feeder and an extended automation interface for a fully integration in an automated process.

Description

  • Plasma welding, TIG welding, MMA welding
  • For joining, coating and brazing
  • Synergic lines available
  • User friendly touch screen control panel
  • Spot/Impulse welding mode
  • Versatile and flexible due to the modular construction


Applications

  • Repairs on tool steels, rebuilding of cutting edges, forging, stamping dies, aluminium die casting moulds
  • Repairs on cast iron, glass moulds
  • Feeding screws repairs
  • Hard-facing on drilling tools, valve seats and valves, mining machinery, milling tools

https://www.castolin.com/product/eutronic-gap-3511-dc-synergic

Product range

Castolin dyomix® OHM 3.0 brazing equipment

Castolin dyomix® OHM 3.0 brazing equipment

Description

  • Intuitive device to use, totally « Plug & Braze »
  • High-performance flame (T°C > 2700°C, very high thermal conductivity)
  • Total cost of ownership is drastically lower than all other market solutions
  • Ergonomic safety blow torch and swivel
  • Revolutionary flame that will make you forget the Oxy-Acetylenic mixtures

 

ELECTRONIC FUNCTIONS, INSTRUMENTS AND INTEGRATED SYSTEMS

  • Buttons and indicator lights
  • LCD screen with real-time user messages
  • Visual and audible alarms (LEDs and buzzers)
  • Auto leak test» functionʼʼIntegrated safety functions
  • USB telephone recharge
  • Safety systemʼʼ1 pressure gauge + digital display
  • Electronic pressure controller
  • Ergonomic auto-pilot flame (flame colouring system and gas odorisation for greater safety)
  • 1 quick connector with seal and safety lock

SAFETY AND COMPLIANCE

  • CE marking
  • Safety systems with CE certificate (Cat. IV DESP 97/23/CE)
  • IP21
  • Flashback arrestor systems
  • Self-extinguishing plastic housing (UL94 V2 and HB)

https://www.castolin.com/product/castolin-dyomix-ohm-30-brazing-equipment

Product range

GoodAire 1211 - Mobile Welding Fume Filters to protect your health!

GoodAire 1211 - Mobile Welding Fume Filters to protect your health!

Effective suction technology

The GoodAire 1211 mobile welding fume filter can be used at all welding workplaces. The mobile unit is suitable for enclosed or difficult to access environments where stationary extraction systems are not possible.

Powder coated metal housing, complete with sturdy casters and handle. User-friendly control panel with visual alarm for clogged filters.

The electric high-performance radial fan is located behind the individual filter stages in a soundproof room.

Metal spark arrestor filter is standard.

As an option, activated carbon filters can be added. This is recommended, for example, when working with galvanized steel.

 

Description

  • The system with the optimized price/performance ratio
  • High filtration efficiency of the filters, ≥ 99.5
  • Filter class E12 (according to EN 1822)
  • Compact and robust metal housing
  • Mobile due to large wheels, swivel castors with brake
  • Ergonomic suction arm and suction funnel designed according to the latest fluidic investigations
  • External friction joints of the suction arm guarantee
  • Low contamination and low maintenance requirements
  • Only 0.48m2 parking space required

https://www.castolin.com/product/goodaire-1211

Company profile

Born in 1906, Castolin Eutectic is today a worldwide leading company in maintenance, surface protection and special joining using welding, brazing and coating technologies. We provide proven, value-added solutions to global industries using advanced material technology. Through an international team of more than 400 qualified application specialists, we partner with our customers to reduce maintenance costs and increase productivity. Others sell products and technologies, Castolin Eutectic’s application specialists are consultants for many key industries such as cement, iron and steel or oil & gas, improving production efficiency and cost savings for their customers.

Contact / Appointment Request

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