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Products and innovations

The Future of Metal Processing: Welding and Cutting on a single platform

The Future of Metal Processing: Welding and Cutting on a single platform
Innovation

With XFLARE, XTRACTION introduces an innovative 2-in-1 solution that combines welding and cutting for the first time on a single system. This compact platform not only unites two key processes in metalworking but also transforms manual, experience-based workflows into structured, digitally supported operations.

The system addresses the pressing challenges of the industry: increasing quality demands, limited personnel, time resources, and growing pressure to make processes more efficient and sustainable.

XFLARE automates, simplifies, and accelerates metal processing – at the highest technical level. A full-featured welding robot meets a high-precision CNC cutting system, delivering flawless seams and precise cuts for every workpiece. Thanks to automatic process detection and intelligent sensors, the system adapts flexibly to changing parts and production environments, ensuring reproducible results with maximum process reliability.

All process-relevant data is captured in real time to support automated quality assurance and process optimization. This brings tangible benefits in day-to-day production: shorter welding times, less rework, and consistently high quality. Intelligent assistance functions and automatic parameter adjustment during process changes also significantly reduce the workload for skilled personnel.

The 2-in-1 combination of welding and cutting opens up new production possibilities, especially for small and medium-sized companies. Complex parts and cuts can be produced in-house at low cost – enabling businesses to take on additional orders, enter new market segments, and expand their capabilities with greater independence.

With XFLARE, companies gain more flexibility, less dependency – and measurable advantages in quality, efficiency, and cost control.

Further information: xtraction-xflare.de

XTRACTION GmbH in the MEDIA CENTER

With XFLARE, CNC cutting and welding are combined for the first time on a compact platform – enabling efficient and process-optimized metalworking.
Photographer: © XTRACTION GmbH
The CNC handwheel enables precise and convenient teaching – supported by intelligent assistance functions and an automated wire retract for efficient programming.
Photographer: © XTRACTION GmbH
XFLARE processes sheets, beams, pipes and welded assemblies with precision in 2D and 3D – from cutting to demanding welding tasks.
Photographer: © XTRACTION GmbH
The 6-axis welding robot of the XFLARE reaches every point of the component in any spatial orientation – reducing processing time and expanding welding and application possibilities.
Photographer: © XTRACTION GmbH
Product range

XFLARE: welding & cutting on one system!

XFLARE: welding & cutting on one system!

Boost productivity, bridge the skills gap, ensure quality
Modern manufacturing faces increasing demands – with rising complexity, skilled labor shortages, and growing pressure to automate. XTRACTION offers the ideal response: XFLARE, a highly flexible 2-in-1 solution that combines CNC cutting and robotic welding in one compact system.

Ready to operate – intuitive, fast, reliable
Thanks to Plug & Play, XFLARE is immediately ready for operation and integrates seamlessly into existing production environments. The switch between cutting and welding takes less than 10 seconds. With its intuitive interface, predefined process parameters, and smart teach mode with manual handwheel control, setup is quick and easy – even without programming skills. Whether for one-offs or series production, XFLARE delivers consistent, high-quality results at the push of a button.

Precision meets flexibility – for every challenge
The integrated 6-axis robotic system ensures precise weld seams and handles a wide variety of joint types and welding positions. Automatic height control and active angle correction guarantee clean, accurate cuts – even for complex geometries or cylindrical bores. For thicker materials, a powerful oxy-fuel module can be added, expanding the application range to plates from 20 mm upwards.

With XFLARE, you automate your production, increase efficiency, and ensure consistent quality – sustainably, flexibly, and economically.

Your benefits at a glance:

✓ Precise welding & cutting
✓ Flexible 6-axis robotics
✓ For prototypes & series production
✓ Intuitive operation
✓ Top-quality welds & cuts
✓ Process change in < 10 seconds
✓ Plug & Play – ready to go!

 

Ready for the next generation of metalworking?
Learn more at: www.xtraction-xflare.de

Company profile

XTRACTION GmbH develops and manufactures innovative solutions for metalworking. With a strong focus on efficiency, precision, and digital integration, the company combines state-of-the-art technology with practical, real-world usability.

At the core of its product portfolio is the XFLARE – a CNC cutting and welding system that integrates plasma and oxy-fuel cutting with automated welding processes in a single machine, setting new standards in manufacturing technology.

All components are developed and produced in-house at the company’s headquarters in Neu-Ulm, Germany – ensuring short decision paths, high vertical integration, and complete control over quality. The result: customized, seamlessly integrable solutions for the production environments of tomorrow.

Learn more at
www.xtraction-germany.de

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