In der Florinskaul 6
DE 56218 Mülheim-Kärlich
Contact
Mr. Jan Schu
Products and innovations

Controler Orbital S7 Touch Comfort

Controler Orbital S7 Touch Comfort

• seven inch colour touch screen display integrated in a plastic case with a cable length of ten meter

• Simple operator guidance by means of symbols (input of the outer diameter of the tube, wall thickness and choice of welding tool)

• Monitoring of gas and water cooling

• Tacking mode included

• Division of the welding parameters into up to twelve levels

• Automatic calculation - continuous or in step mode, according to the tube dimension and wall thickness

• Modification of the parameters by the current-percentage key

• The parameters current intensity and wire feed can be changed during the welding process by panel

• Circular display of the welding process

• Immediate documentation of the welding parameters in a PDF document

• Any necessary additional information for a detailed documentation can be entered directly by means of the panel

• Unlimited storage of welding programmes

• Storage of target and actual parameters in a PDF document on USB

• The welding programmes are saved by codification

• Software updates possible

• Monitoring of welding parameters

• Connection facility for oxygen analysers

• Servo PC board for wire feed

• External DIN A4 printers can be connected

• External dimensions of the basic case (L x W x H) 600 x 210 x 340 millimeter, weight five kilogram

• External dimensions of the operation panel (L x W x H) 260 x 228 x 80 millimeter, weight 1.5 kilogram

• Multi-range 85 to 264 volt Option

• Sm@rtClient-APP for I-Phone/Pad or Android

• Remote maintenance by use of VPN connection

• AVC upgrade kit

 

Stand events

ORBITAL WELDING

09/25/2017 09:00 - 18:00
09/26/2017 09:00 - 18:00
09/27/2017 09:00 - 18:00
09/28/2017 09:00 - 18:00
09/29/2017 09:00 - 18:00

Visit us at the fair and try our orbital welding machines.

Product range

Oxygen Analyser OXY HP 2.0

Oxygen Analyser OXY HP 2.0

• Simple menu navigation

• LED display, parameter entry by membrane keyboard

• Temperature-controlled zirconium sensor

• Measuring cell made of zirconium oxide (maintenance-

free), long service life due to intelligent cell

management

• Measuring range 5 - 999 ppm O2

• Suitable for inert gases and gases with hydrogen

content of max. 10 %

• Battery-powered oxygen analyser with an operating

time of up to 8 hours

• Wall wart 110 VAC - 240 VAC, supply voltage 12 V

• USB interface for storage of parameter sets

• Documentation of residual oxygen value, date, time

and name of project

• Different interfaces, USB, 0 - 5 VDC, digital

• Freely adjustable operating range

• Language selection German and English

• Memory of the validation process

• Visual signal during the measurement when the

measuring value is not achieved yet

• Robust plastic case with protective rubber frame,

external dimensions (L x W x H) 185 x 93 x 36 mm,

weight 600 g

• Tube set 1 m, including filter and stainless steel probe

• Validation certificate

• Including transport case

Product range

Enclosed Weld Heads CHW-Series

Enclosed Weld Heads CHW-Series

The enclosed weld heads make it ideal for applications where space is very limited.

Enclosed weld heads achieve less color in aera of weld.

 

Product range

Turntable OrbiTurn

Turntable OrbiTurn

• Robust construction designed for continuous operation

• The turntable system is particularly suitable for nonstandard

components

• The use of infinitely variable three-phase motors

guarantees a consistent drive even with heavy load.

• Tiltable console with a swivel range of 0° to 90° (manually

adjustable by hand lever) snapping in in 15°steps

• The face plate is equipped with a hollow shaft for

backing gas supply and different tap holes to fix

clamping tools

• Turntable system installed on pillar and foot

• The turntables are adjusted by the orbital control

 

Product range

OrbiWirefeed 15

OrbiWirefeed 15

• Robust wire feed for 5-15 kg spools

• Equipped for wire outside diameter 0.8/1.0 mm

• Four roller drive mechanism

 

Product range

Inverter TX 300 Comfort 2.0 puls 5P TM Orbital

Inverter TX 300 Comfort 2.0 puls 5P TM Orbital

• Inverter welding machine, DC

• TIG and MMA welding

• Modular (gas- or water-cooled)

• MMA pulsing and TIG kHz pulsing up to 15 kHz

• Gas-cooled version: Portable, including shoulder

strap

• Spotmatic - saves 50 % of tacking time

• Connection capability for remote control, function

torch, cooling unit

• 100 % tested and free-welded

• Interface orbital control

 

Product range

Gas-Cooled Weld Heads, CHW G and CHW G/W

Gas-Cooled Weld Heads, CHW G and CHW G/W

• Quick change system for weld heads

• Only one drive unit is needed for all G and G/W

weld heads

• Quick change system for collets

• High purity collets for perfect gas protection

• Durable clamping connection

• Highest duty cycle without water cooling

 

Product range

cool41 U31

cool41 U31

• Cooling module for water-cooled welding torches

• For TX 300

• Modular design, tool-free assembly

• Orbital version

Product range

Gas-/Water-Cooled Weld Heads, CHW G/W

Gas-/Water-Cooled Weld Heads, CHW G/W

• Quick change system for weld heads

• Only one drive unit is needed for all G/W weld heads

• Quick change system for collets

• High purity collets for perfect gas protection

• Durable clamping connection

• For the highest duty cycle with water cooling

Product range

Inverter TX 200 MV Comfort 2.0 puls 5P TG Orbital

Inverter TX 200 MV Comfort 2.0 puls 5P TG Orbital

• Inverter welding machine, DC, gas-cooled, multivolt

• TIG and MMA welding

• MMA pulsing and TIG kHz pulsing up to 15 kHz

• Portable, shoulder strap

• Spotmatic - saves 50 % of tacking time

• Connection capability for remote control and

function torch

• 3 m mains supply lead with 16 A shock-proof plug

• 100 % tested and free-welded

• Overvoltage protection: No damage to machine

caused if inadvertently connected to 400 V mains

voltage

• Interface orbital control

 

Product range

Open-frame weld heads OHW-Series

Open-frame weld heads OHW-Series

• The OHW open-frame weld heads are characterized

by their very narrow grip system

• Robust construction

• Continuously variable grip mechanism

• The weld heads can be easily centred on the tube

and are clamped by means of a gripping lever

• The arc length is kept mechanically at a

constant distance

• Due to the integrated start/stop sensor no

additional remote control is needed

• 90o tilting torch bracket option available

(OHW 80, OHW 115, OHW 170)

• An additional wire console can be connected to the

torch body

Product range

OrbiGrinder tungsten electrode grinder, batterypack, with diamond grindingdisk

OrbiGrinder tungsten electrode grinder, batterypack, with diamond grindingdisk

for electrode diameter 1.6 mm, 2.4 mm and 3.2 mm

Centrica lsharpening in longitudinal direction through are placeable diamond cutting wheel

Battery-operated electric motor

Standardized sharpening angle of 30°

 

Product range

OrbiGrinder tungsten electrode grinder 230V with diamond grinding disk

OrbiGrinder tungsten electrode grinder 230V with diamond grinding disk

for electrode diameter1.6 mm, 2.4 mm and 3.2 mm

Centrical sharpening in longitudinal direction through are placeable diamond cutting wheel

Continuously adjustable 230 V electric motor

Standardized sharpening angle of 30°

 

Product range

Tube Squaring System OrbiPlan115, OD 3 -114.3 mm (0.118-4.5 inch) with cable, 220 V

Tube Squaring System OrbiPlan115, OD 3 -114.3 mm (0.118-4.5 inch) with cable, 220 V

• incl. tool holder with special HSS insert

• max. wall thickness 4.0 mm

• Accurate manual advance with scale

• Weight 13.2 kg

• Electric drive, Single-phase AC motor

• Protection class II

• Power 1010 W (1.5HP)

• Built-in electronic variable speed 0-144 rpm

Product range

Tube-to-tube-sheet weld head TSH 16

Tube-to-tube-sheet weld head TSH 16

• Robust tube-to-tube sheet welding head for

extreme conditions

• Torch and body are completely water-cooled

• Positioning of the torch body to the tube sheet is

continuously adjustable

• Burner head swivelling up to 30° (reduced diameter

range)

• Positioning via centering tool in the tube to

be welded

• The optional cold wire device rotates synchronously

with the torch, ensuring a consistent wire feed

Product range

Tube-to-tube-sheet weld head TSH 20

Tube-to-tube-sheet weld head TSH 20

• Light, handy tube-to-tube sheet welding head

• Water-cooled torch

• Burner head swivelling up to 30° (reduced diameter

range)

• Positioning via centering tool in the tube to be welded

• The optional cold wire device is mounted on the head

Product range

Water-cooled Weld Heads, CHW W

Water-cooled Weld Heads, CHW W

• Quick change system for weld heads

• Only one drive unit is needed for all W weld heads.

• CHW W drive unit works with water-stop-connector

• Quick change system for collets

• High purity collets for perfect gas protection

• Durable clamping connection

• For the highest duty cycle with water cooling

Company profile

Thanks to many years of experience of the firm owner and manager
in orbital welding, Orbital Welding Tools stands for expertise
in all questions and fields concerning orbital welding. We
specialize in the development, manufacture, distribution, rental
and servicing in orbital welding technologies. We endeavour to
provide the best and reliable technologies in an affordable package.
Our devices are particularly designed for the food, beverage,
pharmaceutical, biotech, semiconductors, aeronautics, aerospace
and renewable energy industries. Orbital Welding Tools can
also calibrate and service the welding appliances of third-party
suppliers as well as respond to our clients, wishes in