In der Florinskaul 13
DE 56218 Mülheim-Kärlich
Contact
Ms. Natascha Müller
  • +4926198883800
  • +4926198883809
  • E-mail
Product range

OrbiCut 130/230/520 - OWT cutting saws

OrbiCut 130/230/520 - OWT cutting saws

OrbiCut130: Cutting saw 4 to 130 mm with continuously adjustable 1300 W motor, 220V
                    • Basic stainless steel jaws ø 29 to 130 mm
                    • Additional jaws ø 4 to 104 mm

OrbiCut230: Cutting saw 60 to 230 mm with continuously adjustable 1300 W motor, 220V
                    • Basic stainless steel jaws ø 85 to 230 mm
                    • Additional jaws ø 60 to 160 mm
                    • Additonal special stainless steel clamping jaws
                      ø 19 bis 114 mm available

OrbiCut520: Cutting saw 139,7 to 520 mm with continuously adjustable 1300 W motor, 220V
                   • Basic stainless steel jaws ø 402 to 520 mm
                   • Additional jaws ø 246 to 401 mm
                  • Additional jaws ø 139,7 to 245 mm

• Cutting precision: perpendicular cuts < 0.25 mm
• Dual-output cutting motor with 2 blade positions for uptake
• Scalability: May be transformed into a beveling and orbital welding machine
• Blade-jaw distance of 2/13.5 mm
• Limits vibration and tube distortion
• Concentric clamping with 6 jaws in stainless steel, standard, to eliminate tube distortion
• Motors: electric
• Rotation handle as standard: extends blade life and optimizes cutting quality

Product range

Open welding head type AVC-OSC - series OHW 115/170/330

Open welding head type AVC-OSC - series OHW 115/170/330

- OHW 115 AVC/OSC Open Frame- Weld Head (Tube Size Range OD 20 - 114,3 mm / 0,787" - 4 1/2")

- OHW 170 AVC/OSC Open Frame- Weld Head (Tube Size Range OD 40 - 168,3 mm / 01.575" - 6.626")

- CHW 330 AVC/OSC Open-Frame Weld Head (Tube Size Range OD 168.3 - 323.9 mm / 6.626" - 12 3/4")

The open frame weld heads locate one side of the weld joint.
They are characterized by their very narrow grip system.
• Robust construction
• Continuously variable grip mechanism
• The weld heads can be easily centred on the tube and are clamped by means of a gripping lever
• The length of the tungsten electrode contained in the weld head rotor is kept mechanically to a constant distance
• Due to the integrated start/stop sensor no additional remote control is needed
• 90° tilting torch bracket option available
• An additional wire console can be connected to the torch body
• AVC Einheit mit einem Verfahrweg von 25 mm für die Lichtbogenhöhensteuerung
• OSC Einheit mit einem Verfahrweg von 25 mm für die Brennerpendelung zum schweißen von mittleren und dickwandigen Rohren
• AVC unit with support 25 mm for arc voltage control
• OSC unit with support 25 mm for oscillation for multipass welding of medium and thick walled pipes

Product range

OrbiTable circular seam welding unit 120/300

OrbiTable circular seam welding unit 120/300

-incl. 3-jaw chucks and torch stand

- Turning device OrbiTurn 120 with a 3-jaw chuck D= 250 mm and hollow shaft D=80 mm, which is mounted on a stable aluminum construction - at a table length of 2300 mm max. component length: 1700 mm, at a table length of 1400 mm max. component length: 1000 mm Component weight: max. 300 kg
- Turning device OrbiTurn 300 with a 3-jaw chuck D= 250 mm and hollow shaft D=80 mm, which is mounted on a stable aluminum construction - at a table length of 1400 mm max. component length: 1000 mm Component weight: max. 300 kg

- On the front side of the turning unit there is a manual movable and clampable component support, version with plastic rollers and manual height adjustment. - A manual movable and clampable torch stand is mounted at the rear of the base frame and can be moved parallel to the axis of rotation. - The torch stand is equipped with a manual cross slide type15-50x50mm incl. swivel part and mounting plate to accommodate the motorized AVC - axis incl. torch holder - The rotary device is particularly suitable for holding non
orbital components
- Due to the use of infinitely variable three-phase geared motors, a smooth drive is guaranteed, even with heavy loads
- Tilting bracket with swiveling range from 0° to 90° (manual adjustment with
manual lever) locking in 15° steps
- Regulation of the turning devices is done via the orbital control system

Product range

OHW 330 Open-Frame Weld Head - with new, patented clamping system

OHW 330 Open-Frame Weld Head - with new, patented clamping system

CHW 330 Open-Frame Weld Head (Tube Size Range OD 168.3 - 323.9 mm / 6.626" - 12 3/4")

The open frame weld heads locate one side of the weld joint.
They are characterized by their very narrow grip system.
• Robust construction
• Continuously variable grip mechanism
• The weld heads can be easily centred on the tube and are clamped by means of a gripping lever
• The length of the tungsten electrode contained in the weld head rotor is kept mechanically to a constant distance
• Due to the integrated start/stop sensor no additional remote control is needed
• 90° tilting torch bracket option available
• An additional wire console can be connected to the torch body

Product range

Gas-Cooled Weld Heads, CHW G and CHW G/W

Gas-Cooled Weld Heads, CHW G and CHW G/W

• Quick change system for weld heads

• Only one drive unit is needed for all G and G/W

weld heads

• Quick change system for collets

• High purity collets for perfect gas protection

• Durable clamping connection

• Highest duty cycle without water cooling

 

Product range

Oxygen Analyser OXY HP 2.0

Oxygen Analyser OXY HP 2.0

• Simple menu navigation

• LED display, parameter entry by membrane keyboard

• Temperature-controlled zirconium sensor

• Measuring cell made of zirconium oxide (maintenance-

free), long service life due to intelligent cell

management

• Measuring range 5 - 999 ppm O2

• Suitable for inert gases and gases with hydrogen

content of max. 10 %

• Battery-powered oxygen analyser with an operating

time of up to 8 hours

• Wall wart 110 VAC - 240 VAC, supply voltage 12 V

• USB interface for storage of parameter sets

• Documentation of residual oxygen value, date, time

and name of project

• Different interfaces, USB, 0 - 5 VDC, digital

• Freely adjustable operating range

• Language selection German and English

• Memory of the validation process

• Visual signal during the measurement when the

measuring value is not achieved yet

• Robust plastic case with protective rubber frame,

external dimensions (L x W x H) 185 x 93 x 36 mm,

weight 600 g

• Tube set 1 m, including filter and stainless steel probe

• Validation certificate

• Including transport case

Product range

Enclosed Weld Heads CHW-Series

Enclosed Weld Heads CHW-Series

The enclosed weld heads make it ideal for applications where space is very limited.

Enclosed weld heads achieve less color in aera of weld.

 

Product range

Turntable OrbiTurn

Turntable OrbiTurn

• Robust construction designed for continuous operation

• The turntable system is particularly suitable for nonstandard

components

• The use of infinitely variable three-phase motors

guarantees a consistent drive even with heavy load.

• Tiltable console with a swivel range of 0° to 90° (manually

adjustable by hand lever) snapping in in 15°steps

• The face plate is equipped with a hollow shaft for

backing gas supply and different tap holes to fix

clamping tools

• Turntable system installed on pillar and foot

• The turntables are adjusted by the orbital control

 

Product range

OrbiWirefeed 15

OrbiWirefeed 15

• Robust wire feed for 5-15 kg spools

• Equipped for wire outside diameter 0.8/1.0 mm

• Four roller drive mechanism

 

Product range

Inverter TX 300 Comfort 2.0 puls 5P TM Orbital

Inverter TX 300 Comfort 2.0 puls 5P TM Orbital

• Inverter welding machine, DC

• TIG and MMA welding

• Modular (gas- or water-cooled)

• MMA pulsing and TIG kHz pulsing up to 15 kHz

• Gas-cooled version: Portable, including shoulder

strap

• Spotmatic - saves 50 % of tacking time

• Connection capability for remote control, function

torch, cooling unit

• 100 % tested and free-welded

• Interface orbital control

 

Product range

cool41 U31

cool41 U31

• Cooling module for water-cooled welding torches

• For TX 300

• Modular design, tool-free assembly

• Orbital version

Product range

Gas-/Water-Cooled Weld Heads, CHW G/W

Gas-/Water-Cooled Weld Heads, CHW G/W

• Quick change system for weld heads

• Only one drive unit is needed for all G/W weld heads

• Quick change system for collets

• High purity collets for perfect gas protection

• Durable clamping connection

• For the highest duty cycle with water cooling

Product range

Inverter TX 200 MV Comfort 2.0 puls 5P TG Orbital

Inverter TX 200 MV Comfort 2.0 puls 5P TG Orbital

• Inverter welding machine, DC, gas-cooled, multivolt

• TIG and MMA welding

• MMA pulsing and TIG kHz pulsing up to 15 kHz

• Portable, shoulder strap

• Spotmatic - saves 50 % of tacking time

• Connection capability for remote control and

function torch

• 3 m mains supply lead with 16 A shock-proof plug

• 100 % tested and free-welded

• Overvoltage protection: No damage to machine

caused if inadvertently connected to 400 V mains

voltage

• Interface orbital control

 

Product range

Open-frame weld heads OHW-Series

Open-frame weld heads OHW-Series

• The OHW open-frame weld heads are characterized

by their very narrow grip system

• Robust construction

• Continuously variable grip mechanism

• The weld heads can be easily centred on the tube

and are clamped by means of a gripping lever

• The arc length is kept mechanically at a

constant distance

• Due to the integrated start/stop sensor no

additional remote control is needed

• 90o tilting torch bracket option available

(OHW 80, OHW 115, OHW 170)

• An additional wire console can be connected to the

torch body

Product range

OrbiGrinder tungsten electrode grinder, batterypack, with diamond grindingdisk

OrbiGrinder tungsten electrode grinder, batterypack, with diamond grindingdisk

for electrode diameter 1.6 mm, 2.4 mm and 3.2 mm

Centrica lsharpening in longitudinal direction through are placeable diamond cutting wheel

Battery-operated electric motor

Standardized sharpening angle of 30°

 

Product range

OrbiGrinder tungsten electrode grinder 230V with diamond grinding disk

OrbiGrinder tungsten electrode grinder 230V with diamond grinding disk

for electrode diameter1.6 mm, 2.4 mm and 3.2 mm

Centrical sharpening in longitudinal direction through are placeable diamond cutting wheel

Continuously adjustable 230 V electric motor

Standardized sharpening angle of 30°

 

Product range

Tube Squaring System OrbiPlan115, OD 3 -114.3 mm (0.118-4.5 inch) with cable, 220 V

Tube Squaring System OrbiPlan115, OD 3 -114.3 mm (0.118-4.5 inch) with cable, 220 V

• incl. tool holder with special HSS insert

• max. wall thickness 4.0 mm

• Accurate manual advance with scale

• Weight 13.2 kg

• Electric drive, Single-phase AC motor

• Protection class II

• Power 1010 W (1.5HP)

• Built-in electronic variable speed 0-144 rpm

Product range

Tube-to-tube-sheet weld head TSH 16

Tube-to-tube-sheet weld head TSH 16

• Robust tube-to-tube sheet welding head for

extreme conditions

• Torch and body are completely water-cooled

• Positioning of the torch body to the tube sheet is

continuously adjustable

• Burner head swivelling up to 30° (reduced diameter

range)

• Positioning via centering tool in the tube to

be welded

• The optional cold wire device rotates synchronously

with the torch, ensuring a consistent wire feed

Product range

Tube-to-tube-sheet weld head TSH 20

Tube-to-tube-sheet weld head TSH 20

• Light, handy tube-to-tube sheet welding head

• Water-cooled torch

• Burner head swivelling up to 30° (reduced diameter

range)

• Positioning via centering tool in the tube to be welded

• The optional cold wire device is mounted on the head

Product range

Water-cooled Weld Heads, CHW W

Water-cooled Weld Heads, CHW W

• Quick change system for weld heads

• Only one drive unit is needed for all W weld heads.

• CHW W drive unit works with water-stop-connector

• Quick change system for collets

• High purity collets for perfect gas protection

• Durable clamping connection

• For the highest duty cycle with water cooling

Company profile

Thanks to many years of experience of the firm owner and manager
in orbital welding, Orbital Welding Tools stands for expertise
in all questions and fields concerning orbital welding. We
specialize in the development, manufacture, distribution, rental
and servicing in orbital welding technologies. We endeavour to
provide the best and reliable technologies in an affordable package.
Our devices are particularly designed for the food, beverage,
pharmaceutical, biotech, semiconductors, aeronautics, aerospace
and renewable energy industries. Orbital Welding Tools can
also calibrate and service the welding appliances of third-party
suppliers as well as respond to our clients, wishes in

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