Tucker Plasma Riveting (TPR) integrates plasma technology with traditional self-pierce riveting (SPR), expanding the capabilities of SPR beyond its current limits. This innovation enables the joining of even stronger ultra-high-strength steel (UHSS) top-layer stacks with reduced force and makes it possible to assemble previously unachievable material combinations using SPR.As a result, lightweight sheet metals, including aluminum and mixed materials, can continue being joined without pre-drilling holes, now at tensile strengths up to 2,000MPa and thicknesses of 2mm. This not only reduces the setting force with no punch stroke but results in lower noise emissions and a more equipment-to-material-friendly process, ultimately enhancing durability and longevity.

Tucker Plasma Joining (TPJ) is a plasma-based joining technique that offers a single-sided access solution. This technology employs “plasma pins” to penetrate the sheet metal, ensuring superior structural performance. By using plasma to locally soften the top sheet, TPJ enables the joining of steels with tensile strengths of up to 2,000 MPa without the need for a pre-drilled hole. This method creates strong and reliable bonds, even when joining dissimilar materials, enhancing the versatility and effectiveness of the process.

The semi-automatic TGX-S stud welding gun is the next evolution of the proven Tucker PLM200 series, ideal for small batch and series production in cost-sensitive environments. Designed for intensive continuous use, the TGX-S delivers top welding results and maximum reliability. The new linear actuator with integrated measuring system ensures precise, repeatable movements, while magnetic valves optimize process times and save compressed air and shielding gas. The TGX-S adapts flexibly to various stud geometries and is suitable for a wide range of base materials and surface finishes. AC welding and shielding gas operation are, of course, possible. The standard 8-meter cable pack can be extended if required. Discover the TGX-S – your solution for efficient, reliable stud welding!

Revolutionize your production with the THX-A stud weld head from the Tucker X-tools series – the advanced, flexible, and reliable solution for automated stud welding. The THX-A is easy to integrate with cobots or industrial robots, featuring a lightweight design (just 3.5 kg) and innovative “Virtual Slide” technology with no mechanical stroke unit. Intuitive programming and the specially designed cable pack ensure easy handling, even for small-payload robots. Intensive testing and state-of-the-art sensor technology guarantee maximum process reliability, while the THX-A covers the entire Tucker weld stud portfolio. Discover at SCHWEISSEN & SCHNEIDEN how the THX-A can make your production more efficient and flexible!

The TAC system is an innovative plasma-powered surface cleaning solution that is revolutionizing the way we approach large-scale cleaning operations. Designed specifically for longer cleaning lines, TAC offers unparalleled efficiency and effectiveness, making it an invaluable addition to any industrial or commercial cleaning setup. 

One of the key advantages of the TAC system is its integration of proven plasma components from our cutting-edge plasma technologies, as well as the use of our UPA-software (Universal-Platform-Architecture) kernel. Attached to an industrial robot, or pedestal mount, it eliminates surface contaminants and thereby prepares sheets for subsequent processes like welding or soldering without the need for chemical washes. 

The Nelson® N900b Flexible Arc Control System (FACS) offers a patented, battery powered design capable of delivering hundreds of welds from a single charge. The N900b FACS has the capacity to weld about 1,200 ¼” diameter studs, 400 3/8” diameter studs, or over 200 1/2” diameter studs. Utilizing a standard 120V household wall outlet, the N900b FACS environmentally friendly battery will be fully charged within just 2-3 hours. The new FACS-equipped N900b features a bright 7” LCD touch screen display, providing a new level of user communication. Achieve unparalleled flexibility and weld nearly anywhere with the cordless N900b FACS. AVAILABLE FOR RENTAL ONLY.

The N550c Arc Charger™ is the first of a revolutionary new class of stud welding power sources developed around Nelson’s patent pending Arc Charger™ platform. The N550c Arc Charger™ has the capacity to weld the full range of drawn arc studs, up to 3/8” pitch (M8) diameter, with an ultra-smooth high-speed switching welding arc, while requiring power from just a standard household 120V wall outlet! This breakthrough combination enables high-strength drawn arc stud welding in just about any location, without the need for high voltage, industrial 3-phase power, or a large generator.

Nelson N550c Arc Charger Specifications:

• 120V input voltage
• 3A to 15A input current, user adjustable
• 60 Hz input line frequency
• Welds 6-3/8” pitch studs per minute
• Welds 15-3/16” studs per minute
• 3/8” pitch maximum diameter for steel, stainless steel, and aluminum studs
• 9 ft. (2.75 m) power cord
• 86 lbs. (39 kg)
• Standard 120VAC, 3-prong, grounded input power connection
• 25W maximum idle power
• Touch pad display with graphical diagnostics