As part of the IF Digital Award 2025, selected companies will present their innovative digitalization solutions for the industry.
Here you can get an overview of the participants who are actively shaping the digital transformation in manufacturing with pioneering technologies and concepts.
ArcNC is a cloud-based software solution for the automated programming of welding robots. Using AI-driven algorithms, it identifies weld seams directly from CAD models. Based on this input, the software generates collision-free robot paths – including search movements and intermediate positions. Thanks to the intuitive user interface, programs can be created without any programming knowledge. Computationally intensive processes are executed in the cloud, eliminating the need for specialized hardware.
Powered by eye-safe 3R laser technology, the camera filters out the arc light and delivers razor-sharp process images – even during MIG/MAG and TIG welding. This approach, known as #ArcLessVision, enables safe remote monitoring, seamless automation integration, and real-time fault detection.
Whether in manual, robot-assisted, or educational applications, the camera enhances safety, ergonomics, and weld quality, while also helping to reduce material waste. #ArcLessVision offers a clear view into the future of welding."
The entire product lifecycle should be supported digitally in order to make processes more efficient and transparent. A key factor is the intelligent networking of customers, sales partners and manufacturers with machines and systems. Only in this way can digital workflows be created that facilitate knowledge transfer and help to counteract the shortage of skilled workers in the long term.
With the central platform QNECT, digital service processes and collaborative tools, valuable know-how can be preserved, shared and further developed – paving the way for a future-ready, connected and more resilient industry.
Virtual training allows complex welding processes to be simulated in a realistic, safe, and cost-effective manner. Welding beginners can repeat applications as often as needed, developing their skills in a secure environment. This prepares them effectively for real-world welding situations and enables them to respond quickly and flexibly to the ever-changing demands of the job market and industry. The accompanying platform, Welducation Campus, offers a well-structured educational concept that combines theoretical knowledge with hands-on virtual training using a simulator.
Part of the “WIZARD” arc family, the WIZARD-ALU was developed in response to a key challenge identified by experts: achieving high-quality weld seams in standard aluminium welding requires precise handling of filler material – a skill that demands significant expertise. In collaboration with the R&D department, GYS welding specialists designed an advanced arc that enables even less experienced welders to tack and weld aluminium cleanly, either with or without filler material. With its intuitive settings for welding position and material thickness, WIZARD-ALU makes welding light metal alloys accessible to everyone.
With the IBEDA Gas Control Unit (GCU) for controlling and monitoring gas manifold systems, uninterrupted supply of technical gases to production processes can be ensured. The supply is managed via automatic, semi-automatic, or manual switching systems. The digitalization and networking of gas supply systems in the Smart Factory, in line with Industry 4.0, offer significant advantages to ensure gas supply and create added value such as gas savings and maximum process reliability.
The new APC (Autogenous Process Control) Autoflame System from IHT Automation enables precise flame control and ensures optimum performance in every process step. Fully integrated control is achieved by seamlessly networking all stations. Information from the cutting process is exchanged with the CNC and the Smart Factory using IoT technologies. This means that the entire Oxy-Fuel cutting process is fully automated for the first time - a significant step towards digital production.
The digital condition monitoring system from Kjellberg Finsterwalde detects wear on the cathode and nozzle in real time by analysing electrical process parameters. A traffic light-style visual system provides a reliable assessment of the condition of consumables and the torch head. In combination with the torch change system, components are automatically replaced at the end of their service life – completely without operator intervention. This saves time and costs, while ensuring maximum cutting quality without unplanned downtime. Plasma cutting redefined – reliable, smart, and truly operator-free.
The LISA setup assistant for SBM-L machines enables precise, automated parameter configuration to ensure optimal deburring and edge-rounding results. Based on five part characteristics, LISA automatically selects the appropriate feed rates, tool depths, and processing units.
Predefined base recipes from the LISSMAC application centre guarantee consistently high output quality and can be customised to individual needs. The system also detects recurring parts via barcode scanning – enabling efficient series production without manual setup.
Thanks to their connection to the IndustryFusion-X open networking solution, the laser cutting machines in the MSE CubeFL series offer maximum transparency throughout the entire cutting process. The system is fully digitalised and can be interoperably integrated into a networked production environment.
This opens up new potential for innovative business models: the MSE CubeFL can already be provided as part of an equipment-as-a-service model. In the future, integration into shared production concepts will also enable maximum utilisation of the systems and thus a significant increase in efficiency.
Nederman SAVE is an intelligent airflow control technology that reduces the energy consumption and operating costs of welding fume extraction systems by up to 70%. By continuously monitoring welding activity in real time, extraction is only activated when fumes are actually produced. This increases energy efficiency, ensures optimal extraction performance, lowers noise levels, and reduces the risk of fire caused by dust build-up. The system also includes an integrated cloud solution that enables analysis of welder and machine utilisation.
The NF-GTS 500 is the world’s most compact air-cooled laser cleaning device with 500 watts of power – featuring intelligent digitalization and top-level safety. Weighing just 54 kg, it introduces cutting-edge mobility with innovative trajectory technology, a new cleaning head (103 mm scan width), and on-handle parameter adjustment. A specially developed safety concept with Keyence control, dual-circuit emergency stop, door contact monitoring, and smart distance sensors ensures maximum operational safety – digitally controlled and suitable for use anywhere.
Repairing large components, such as those used in mining, preserves value and reduces CO₂ emissions. With the digital repair technology ProFocus, worn components are robotically scanned and digitised. Deviations from the target geometry are used to precisely calculate the required restoration volume. Based on the digital model, the welding path for the repair process is planned. An AI-supported image analysis with integrated height control ensures a stable, productive and near-net-shape laser process. At the same time, location-specific process data is recorded, providing valuable insights for the component’s continued lifecycle.
Ensure welding quality with a fast, non-destructive method for monitoring nugget size in resistance spot welding. Since nugget size is critical to joint quality, conventional inspection methods have clear limitations: metallographic analyses and peel tests are destructive and time-consuming, while ultrasonic testing is costly and slow. Our method uses the electrical resistance curve during the cooling phase. Experiments have shown a linear correlation of over 96% between the drop in resistance and the actual nugget size. The measurement is taken before the electrodes are released, enabling rapid, efficient and in-process quality control.
Seabery is a technology leader in AR-based technical training. Its flagship solution, Soldamatic, is the world’s first augmented reality welding simulator, used in over 80 countries and across industries such as automotive, railway, shipbuilding, aerospace, and energy. The system reduces costs, risks, and emissions, while boosting efficiency and enabling certification-ready training with official content. Trusted by leading associations such as AWS, TWI, and DVS, Soldamatic includes official content for certification. Industry leaders including Siemens, Mercedes-Benz, Alstom, John Deere, Volkswagen, Babcock, and Rolls-Royce rely on Seabery to transform their industrial training.
SORPAS® is a leading industrial software for the digital optimisation of spot welding processes. Since its market launch in 2001 - with initial users such as VW, Mercedes and BMW in Germany - SORPAS® has established itself as the industry standard for numerous automotive manufacturers, steel producers and welding institutes worldwide. Digital welding optimisation with SORPAS® reduces time-consuming test series and minimises costly failed tests before the start of series production - saving up to 80 % in time and costs. With the continuous further development of digital twins, intelligent factories (‘smart factories’) are being realised and enable the precise and efficient production of high-quality welded joints.
The TEKA OctaVent is a digitally connected stand-alone displacement ventilation system that monitors, analyses, and automatically controls air quality in real time. Equipped with an integrated AirTracker, a large HMI display, and global plug-and-play capability, it enables intelligent, demand-driven air purification.
Features such as predictive maintenance, controlled spare parts supply, and automated filter replacement planning increase efficiency, reduce operating costs, and conserve valuable resources – a pioneering step in the digital transformation of the metalworking industry.
The next level of OLP automation. Traditional robot programming is often hindered by disconnected tools, manual workflows, and vendor-specific limitations – slowing down production ramp-up and making it difficult to scale automation across diverse manufacturing environments.
Visual Components OLP 5.0 redefines robot programming with model-based precision and seamless collaboration from design to production – across all industrial processes. The result: more efficient, flexible, and future-ready automation.
The VR training programme from WEILER ABRASIVES modernises training in welding and cutting technology. In a realistic shipyard environment, users practise cutting, grinding and cleaning work with an angle grinder - equipped with virtual PPE. The simulation trains tool selection and posture, thereby increasing safety and efficiency. Real-time feedback and performance evaluations ensure practical results and promote the digital transformation of training.
The complete solution for optical weld seam tracking is a fully integrable system for automated welding in industrial applications. It comprises the MLZL 2D/3D profile sensor, the powerful MVCV001 machine vision controller and the uniVision image processing software. Innovative functions such as integrated sensor cooling and air purging as well as ready-made software templates for automatic joint detection make the system the ideal solution for demanding welding applications. Thanks to numerous robot interfaces, it enables reliable output of stable guide points.
XFLARE is revolutionising metalworking by combining welding and cutting processes on a compact, digitally networked platform. The system records process data completely and automatically - creating digital transparency for the first time in previously manual processes and a seamless connection to Industry 4.0. Pre-programmed parameters, an intuitive user interface and integrated 6-axis robotics ensure the highest and reproducible quality - from the first to the last component. XFLARE is immediately ready for use, flexibly scalable and demonstrably increases efficiency, quality and traceability.
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